CII – iPATE Exam Syllabus for Production Engineering

CII – iPATE 2020 Exam Syllabus for Production Engineering – The latest complete syllabus with exam pattern for Production Engineering

CII – iPATE is an online exam launched by the confederation by Indian Industry (CII) for engineering students and graduates.

iPATE Exam Syllabus is the first step if we want to crack the iPATE exam. A candidate must know iPATE Syllabus thoroughly while preparing for the iPATE exam.

CII – iPATE 2020 Exam Syllabus for Production Engineering

iPATE Production Engineering syllabus is divided into 3 sections

Complete section-wise list of the syllabus for iPATE exam is provided below

Section – I: Cognitive Abilities

Common for all Disciplines – [ 20 Questions, 20 Marks ]

1. Quantitative Aptitude

Allegation or Mixture, Areas and Mensuration, Average, Boats and Streams, Calendar, Chain Rule, Co-ordinate Geometry, Compound Interest, Cryptarithmetic Problems, Height and Distance, LCM and HCF, Number System, Partnership, Percentage, Pipes and Cisterns, Problems on Ages, Problems on Trains, Profit and Loss, Progression, Ratio, and Proportion, Simple Interest, Simplification, Square Roots and Cube Roots, System of Equations, Time and Work, Time, Speed and Distance, Train, Volume and Surface Area.

2. Analytical Reasoning

Analogies, Arguments, Artificial Language, Binary Logic, Blood Relations, Calendars, Cause & Effect, Course of Action, Classification, Clocks, Cubes, Data Sufficiency, Letter Series, Letter Symbol, Logics, Logical Deduction, Logical Connectives, Logical Game, Logical Problems, Logical Sequence and Matching, Number Series, Seating Arrangement, Syllogism, Verification of Truth.

3. Data Interpretation

Bar Graph, Caselet Form, Combined Data Set, Graph, Line Chart, Missing Data Interpretation, Pie Chart, Radar/Web, Tabular Form.

4. English Communication

Change of Voice, Comprehension, Grammar, Idioms & Phrases, Paragraph Formation, Sentence Correction, Sentence Formation, Sentence Ordering, Spotting Errors, Synonym – Antonym, Vocabulary, Words Ordering.

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Section – II: Professional Abilities

Common for all Disciplines – [ 20 Questions, 20 Marks ]

1. Project Management

Concept: The Project Plan, Scope, SOW (Statement of Work), Work Definition, Procurement Management.

Tools: WBS (Work Breakdown Structure), Gantt Charts, Activity Charts, Network Diagrams, PERT & CPM, Crashing & Resource Planning.

Planning and Scheduling Charts and Graphs: Milestone, Run Chart, Control Chart, Fishbone Diagram.

2. Health, Safety & Risk Management

Concepts of Occupational Health Hazard and Risks; Principles and Methods of Hazard Identification and Risk Assessment; Human Behavioural Aspects of Risk Management; Safety Provisions as per the Factory Act 1948.

3. Environmental Laws

Ministry of Environment and Forests: Key Functions; Central Pollution Control Board: Key Functions; Environmental Management System (ISO:14001-1996): General Requirements; Environmental Impact Assessment, Kyoto Protocol.

4. Social Responsibility & Ethics

Ethics: Code of Professional Behaviour and Accountability. SA8000 (ILO); Code of Ethics for Professional Engineers – ASME, IEEE, IE(I) etc;

Equal Opportunities, Gender Issues, Professional Obligation of Engineers; Sex and Gender; Family;

Women and Work: Women’s Participation in Development; Concepts of Sexual Harassment; Personal Laws – An Overview (Property Rights / Family 

5. Finance & Accounts

Cost Analysis: Process / Product Marginal Cost – Break-even Costing, Variance Analysis, Make or Buy Decision.

Financial Discipline: Preparation of Different Budgets, Maintaining of Sectional Accounts, Cash Flow Control and Analysis, Working Capital Management, Analysis of Expenditure, Balance Sheet – Basics, Return on Investments.

6. Legal, Contracts & Arbitration

Contracts: Various forms of Contracts — Government, FIDIC, ICE; Legal Basis of Contract – Indian Contract Act and Law of Torts; Provisions regarding Employer, Engineer and Contractor / Supplier – Duties and Responsibilities; General Areas of Dispute; Types of Contract.

Disputes and Arbitration: Contract Provisions – Mutual discussions and amicable settlement as a first step; Dispute Resolution Expert / Board; Arbitration – Location of Arbitration, Single Arbitrator, Two with umpire — Departmental or Independent as provided in the Contract, Speaking Awards.

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Section – III (A): Technical Abilities

Common for all Disciplines – [ 10 Questions, 10 Marks ]

1. Physics

Units and Measurements; Kinematics; Laws of Motion; Work, Energy and Power; Motion of System of Particles and Rigid Body; Gravitation; Properties of Bulk Matter; Thermodynamics; Kinetic Theory of Gases. Electrostatics; Current Electricity; Magnetic Effect of Current & Magnetism; Electromagnetic Induction & Alternating Current; Electromagnetic Waves; Optics; Dual Nature of Matter; Atoms & Nuclei; Electronic Devices; Communication Systems.

2. Chemistry

Structure of Atom; Classification of Elements & Periodicity in Properties; Chemical Bonding and Molecular Structure; Gases and Liquids; Thermodynamics; Equilibrium; Organic Chemistry; Hydrocarbons. Solid State; Solutions; Electrochemistry; Chemical Kinetics; Surface Chemistry; Isolation of Elements; Coordination Compounds; Alcohols, Phenols and Ethers; Aldehydes, Ketones and Carboxylic Acids; Biomolecules; Polymers.

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Section – III (B): Technical Abilities

Production Engineering – [ 50 Questions, 50 Marks ]

General Engineering

Engineering Materials: Structure and properties correlation; engineering materials (metals, ceramics, polymers and composites) – properties and applications; stress- strain behavior of metals and alloys; iron-carbon phase diagram, heat treatment of metals and alloys, its influence on mechanical properties.Applied Mechanics: Engineering mechanics – equivalent force systems, free body concepts, equations of equilibrium; trusses; strength of materials – stress, strain and their relationship; failure theories, Mohr’s circle(stress), deflection of beams, bending and shear stress, Euler’s theory of columns.Theory of Machines and Design: Analysis of planar mechanisms, cams and followers; governors and fly wheels; design of bolted, riveted and welded joints; interference/shrink fit joints; design of shafts, keys, spur gears, belt drives, brakes and clutches; pressure vessels.Thermal and Fluids Engineering: Fluid mechanics – fluid statics, Bernoulli’s equation, flow through pipes, equations of continuity and momentum, capillary action, contact angle and wetting; thermodynamics –zeroth, first and second law of thermodynamics, thermodynamic system and processes, calculation of work and heat for systems and control volumes; air standard cycles; heat transfer – basic applications of conduction, convection and radiation.

Manufacturing Processes

Casting: types of casting processes and applications; patterns – types and materials; allowances; moulds and cores – materials, making, and testing; casting techniques of cast iron, steels and nonferrous metals and alloys; analysis of solidification and microstructure development; design of gating and riser; origin of defects.Metal Forming: Stress-strain relations in elastic and plastic deformation; concept of flow stress; hot and cold working – forging, rolling, extrusion and wire drawing; sheet metal working processes – blanking, bending and deep drawing; ideal work and slab analysis; origin of metal working defects.Joining of materials: Principles of fusion welding processes(manual metal arc, MIG, TIG, plasma arc, submerged arc welding processes)–different heat sources (flame, arc, resistive, laser, electron beam), and heat transfer and associated losses, flux application, feeding of filler rod; Principles of solid state welding processes (friction, explosive welding, ultrasonic welding processes); Principles of adhesive, brazing and soldering processes; Origins of welding defects.Powder processing: Production of metal/ceramic powders, compaction and sintering of metals and ceramic powders.Polymers and Composites: Plastic processing – injection, compression and blow molding, extrusion, calendaring and thermoforming; molding of composites.Machine Tools and Machining: Basic machine tools like centre lathe, milling machine, and drilling machine – construction and kinematics; machining processes – turning, taper turning, thread cutting, drilling, boring, milling, gear cutting, thread production, grinding; geometry of single point cutting tools, chip formation, cutting forces, specific cutting energy and power requirements, Merchant’s analysis; basis of selection of machining parameters; tool materials, tool wear and tool life, economics of machining, thermal aspects of machining, cutting fluids, machinability; Jigs and fixtures – principles, applications, and designNon-traditional Manufacturing: Principles, applications, effect of process parameters on MRR and product quality of non-traditional machining processes – USM, AJM, WJM, AWJM, EDM and Wire cut EDM, LBM, EBM, PAM, CHM, ECM.Computer Integrated Manufacturing: Basic concepts of CAD – geometric modeling, CAM – CNC and robotics – configurations, drives and controls, Group Technology and its applications – CAPP, cellular manufacturing and FMS.

Quality and Reliability

Metrology and Inspection: Limits, fits, and tolerances, gauge design, interchangeability, selective assembly; linear, angular, and form measurements(straightness, squareness, flatness, roundness, and cylindricity) by mechanical and optical methods; inspection of screw threads and gears; surface finish measurement by contact and non-contact methods; tolerance analysis in manufacturing and assembly.Quality management: Quality – concept and costs; quality assurance; statistical quality control, acceptance sampling, zero defects, six sigma; total quality management; ISO 9000.Reliability and Maintenance: Reliability, availability and maintainability; distribution of failure and repair times; determination of MTBF and MTTR, reliability models; determination of system reliability; preventive maintenance and replacement.

Industrial Engineering

Product Design and Development: Principles of good product design, tolerance design; quality and cost considerations; product life cycle; standardization, simplification, diversification, value engineering and analysis, concurrent engineering; comparison of production alternatives.Work System Design: Taylor’s scientific management, Gilbreths’s contributions; productivity – concepts and measurements; method study, micro-motion study, principles of motion economy; work measurement –time study, work sampling, standard data, PMTS; ergonomics; job evaluation, merit rating, incentive schemes, and wage administration.Facility Design: Facility location factors and evaluation of alternate locations; types of plant layout and their evaluation; computer aided layout design techniques; assembly line balancing; materials handling systems.

Operations research and Operations management

Operation Research: Linear programming – problem formulation, simplex method, duality and sensitivity analysis; transportation and assignment models; network flow models, constrained optimization and Lagrange multipliers; Markovian queuing models; dynamic programming; simulation – manufacturing applications.Engineering Economy and Costing: Elementary cost accounting and methods of depreciation; break-even analysis, techniques for evaluation of capital investments, financial statements, time-cost trade-off, resource leveling.Production control: Forecasting techniques – causal and time series models, moving average, exponential smoothing, trend and seasonality; aggregate production planning; master production scheduling; MRP and MRP-II; routing, scheduling and priority dispatching; Push and pull production systems, concept of JIT manufacturing system; Logistics, distribution, and supply chain management; Inventory – functions, costs, classifications, deterministic inventory models, quantity discount; perpetual and periodic inventory control systems.Project management – PERT and CPM.

Drawings & Diagrams

iPATE Exam Pattern

Examination Duration

• iPATE exam is of 3 hours duration and consists of total 100 questions for 100 marks.
• iPATE examination is an ONLINE computer-based test, at the end of the stipulated time (3 hours), the online system will automatically close the Exam inhibiting any further action.
• Candidates will be allowed to sit on their allotted seats 30 minutes before the scheduled start of the examination.
• Candidates will NOT be permitted to enter the examination hall after 10:00 hours in the 1st session and after 15:00 hours in the 2nd session.
• Candidates will NOT be allowed to leave the examination hall before the end of the exam.

iPATE Exam Pattern of Questions

• Question types shall be Multiple Choice (MCQ) or Numerical type, carrying 1 mark each in all of the sections.
• Questions are objective and comprehensive in nature, and the candidate has to select (mark) or put the correct answer.
• Section-I shall examine the Management skills of the candidate.
• Section-II shall examine the Professional skills of the candidate, which emphasizes on basic knowledge.
• Section-III shall examine the Engineering skills and acumen of the candidate, which emphasizes the functional and practical aspects of Engineering Subjects.
• There will be negative marking of 1/2 mark for wrong answer, which will be deducted.

Total Marks

There will be a total of 100 questions carrying 100 marks. the details are as follows:

Section I : Cognitive Abilities	Quantitative Aptitude Analytical Reasoning Data Interpretation English Communication	20 Questions carrying 20 Marks
Section II : Professional Abilities	Project Management Finance & Accounts Legal, Contracts & Arbitration Environmental Laws Health, Safety & Risk Management Social Responsibility & Ethics	20 Questions carrying 20 Marks
Section III (A) : Technical Abilities	Physics & Chemistry (10+2 level)	10 Questions carrying 10 Marks
Section III (B) : Technical Abilities	Engineering Discipline-wise Subjects	50 Questions carrying 50 Marks